CPG plant preview

HarvestPeak Foods — flow pack capability dashboard

Six flow pack assets, six technicians, one senior flow pack expert retiring in eight months. This is what plant leadership sees on day one.

Read-only previewSample data

This is a live dashboard built from a sample company. Nothing here can be edited. Your own workspace uses your equipment, your people and your data.

Capability readiness
55%
Machines tracked
6
Technicians
6
Single-point knowledge
2
Open capability gaps
16

Coverage by machine

Percentage of the crew qualified at or above the required level for each machine, weighted by criticality.

  • Horizontal Flow Wrapper HFW-1

    67%

    Line 1 — Snack bars · Criticality 3/3 · Target Independent

  • Servo Flow Wrapper HFW-2

    67%

    Line 2 — Bakery · Criticality 3/3 · Target Independent

  • High-Speed Flow Pack HS-900

    17%

    Line 4 — Nutrition bars · Criticality 3/3 · Target Advanced

  • Multi-Pack Wrapper MP-300

    50%

    Line 6 — Club packs · Criticality 2/3 · Target Independent

  • Lug Chain Infeed LC-120

    67%

    Line 1 — Snack bars · Criticality 2/3 · Target Independent

  • Metal Detector / Checkweigher MDC-40

    67%

    Line 2 — Bakery · Criticality 3/3 · Target Independent

Knowledge risk register

Critical know-how held by too few people, with the recommended capture action.

  • critical

    End seal jaw temperature and dwell settings by film and product family

    Single point of knowledge

    Held by: Roberto Álvarez

    Recommended action: Capture with Roberto and convert into a standard procedure within 60 days.

  • critical

    Registration mark drift and film tracking correction at high speed

    Held by: Roberto Álvarez, Dana Ortiz

    Recommended action: Record the correction sequence on the line, then train and validate Marcus and Aisha.

  • high

    Product spacing and infeed timing for irregular bakery items

    Single point of knowledge

    Held by: Roberto Álvarez

    Recommended action: Add a second qualified technician before the seasonal SKU peak.

  • high

    Fin seal alignment after a film roll changeover

    Held by: Dana Ortiz, Aisha Bennett

    Recommended action: Document the alignment checks and fold them into the changeover checklist.

  • moderate

    Recurring jam recovery on the multi-pack wrapper

    Held by: Dana Ortiz, Aisha Bennett, Priya Shah

    Recommended action: Turn the recovery steps into a one-page job aid at the machine.

  • low

    Metal detector and checkweigher verification routine

    Held by: Priya Shah, Dana Ortiz, Aisha Bennett

    Recommended action: Already covered. Keep it in the annual revalidation cycle.

Capability matrix

Every technician against every machine, on the 0–5 capability scale.

HarvestPeak FoodsCapability matrix
TechnicianHorizontal Flow Wrapper HFW-1Servo Flow Wrapper HFW-2High-Speed Flow Pack HS-900Multi-Pack Wrapper MP-300Lug Chain Infeed LC-120Metal Detector / Checkweigher MDC-40
Roberto ÁlvarezSenior Flow Pack Technician · 34 years5Qualified5Qualified5Qualified4Qualified5Qualified4Qualified
Dana OrtizMaster Technician · 17 years4Qualified4Qualified3Developing4Qualified4Qualified3Qualified
Priya ShahReliability Engineer · 9 years3Qualified3Qualified2Not qualified2Developing3Qualified4Qualified
Marcus LeeJunior Maintenance Technician · 2 years2Developing1Not qualified1Not qualified2Developing2Developing2Developing
Luis RamosLine Operator · 4 years2Developing2Developing1Not qualified2Developing1Not qualified2Developing
Aisha BennettPackaging Maintenance Supervisor · 14 years4Qualified3Qualified3Developing3Qualified3Qualified3Qualified

Training priority queue

Ranked by gap size and machine criticality — the next five moves.

  1. 01

    Marcus Lee

    High-Speed Flow Pack HS-900 · Criticality 3/3

    12
    Gap: 3
  2. 02

    Luis Ramos

    High-Speed Flow Pack HS-900 · Criticality 3/3

    12
    Gap: 3
  3. 03

    Priya Shah

    High-Speed Flow Pack HS-900 · Criticality 3/3

    23
    Gap: 2
  4. 04

    Marcus Lee

    Servo Flow Wrapper HFW-2 · Criticality 3/3

    12
    Gap: 2
  5. 05

    Luis Ramos

    Lug Chain Infeed LC-120 · Criticality 2/3

    12
    Gap: 2
From preview to your own workspace

The same screens, running on your plant

Everything above is read-only sample data. In the Member Area these are working screens you can edit, evaluate against and export.

  1. 01

    Create your workspace

    Name your company, add facilities, departments and shifts. Five minutes.

  2. 02

    Load your equipment and people

    Add machines by hand or bulk-import your roster. Or start from a complete sample company and swap in your own data.

  3. 03

    Evaluate and see your own dashboard

    Run Service Aptitude Tests, capture senior knowledge, and this dashboard fills with your numbers.

Where each panel lives once you are inside
  • Capability matrix — Member Area › Matrix
  • Technician roster — Member Area › People
  • Equipment portfolio — Member Area › Equipment
  • Knowledge risk — Member Area › Knowledge
  • Training plans — Member Area › Training
  • Service Aptitude Tests — Member Area › Aptitude