HarvestPeak Foods — flow pack capability dashboard
Six flow pack assets, six technicians, one senior flow pack expert retiring in eight months. This is what plant leadership sees on day one.
This is a live dashboard built from a sample company. Nothing here can be edited. Your own workspace uses your equipment, your people and your data.
Coverage by machine
Percentage of the crew qualified at or above the required level for each machine, weighted by criticality.
Horizontal Flow Wrapper HFW-1
67%Line 1 — Snack bars · Criticality 3/3 · Target Independent
Servo Flow Wrapper HFW-2
67%Line 2 — Bakery · Criticality 3/3 · Target Independent
High-Speed Flow Pack HS-900
17%Line 4 — Nutrition bars · Criticality 3/3 · Target Advanced
Multi-Pack Wrapper MP-300
50%Line 6 — Club packs · Criticality 2/3 · Target Independent
Lug Chain Infeed LC-120
67%Line 1 — Snack bars · Criticality 2/3 · Target Independent
Metal Detector / Checkweigher MDC-40
67%Line 2 — Bakery · Criticality 3/3 · Target Independent
Knowledge risk register
Critical know-how held by too few people, with the recommended capture action.
- critical
End seal jaw temperature and dwell settings by film and product family
Single point of knowledgeHeld by: Roberto Álvarez
Recommended action: Capture with Roberto and convert into a standard procedure within 60 days.
- critical
Registration mark drift and film tracking correction at high speed
Held by: Roberto Álvarez, Dana Ortiz
Recommended action: Record the correction sequence on the line, then train and validate Marcus and Aisha.
- high
Product spacing and infeed timing for irregular bakery items
Single point of knowledgeHeld by: Roberto Álvarez
Recommended action: Add a second qualified technician before the seasonal SKU peak.
- high
Fin seal alignment after a film roll changeover
Held by: Dana Ortiz, Aisha Bennett
Recommended action: Document the alignment checks and fold them into the changeover checklist.
- moderate
Recurring jam recovery on the multi-pack wrapper
Held by: Dana Ortiz, Aisha Bennett, Priya Shah
Recommended action: Turn the recovery steps into a one-page job aid at the machine.
- low
Metal detector and checkweigher verification routine
Held by: Priya Shah, Dana Ortiz, Aisha Bennett
Recommended action: Already covered. Keep it in the annual revalidation cycle.
Capability matrix
Every technician against every machine, on the 0–5 capability scale.
| Technician | Horizontal Flow Wrapper HFW-1 | Servo Flow Wrapper HFW-2 | High-Speed Flow Pack HS-900 | Multi-Pack Wrapper MP-300 | Lug Chain Infeed LC-120 | Metal Detector / Checkweigher MDC-40 |
|---|---|---|---|---|---|---|
| Roberto ÁlvarezSenior Flow Pack Technician · 34 years | 5Qualified | 5Qualified | 5Qualified | 4Qualified | 5Qualified | 4Qualified |
| Dana OrtizMaster Technician · 17 years | 4Qualified | 4Qualified | 3Developing | 4Qualified | 4Qualified | 3Qualified |
| Priya ShahReliability Engineer · 9 years | 3Qualified | 3Qualified | 2Not qualified | 2Developing | 3Qualified | 4Qualified |
| Marcus LeeJunior Maintenance Technician · 2 years | 2Developing | 1Not qualified | 1Not qualified | 2Developing | 2Developing | 2Developing |
| Luis RamosLine Operator · 4 years | 2Developing | 2Developing | 1Not qualified | 2Developing | 1Not qualified | 2Developing |
| Aisha BennettPackaging Maintenance Supervisor · 14 years | 4Qualified | 3Qualified | 3Developing | 3Qualified | 3Qualified | 3Qualified |
Training priority queue
Ranked by gap size and machine criticality — the next five moves.
- 01
Marcus Lee
High-Speed Flow Pack HS-900 · Criticality 3/3
12Gap: 3 - 02
Luis Ramos
High-Speed Flow Pack HS-900 · Criticality 3/3
12Gap: 3 - 03
Priya Shah
High-Speed Flow Pack HS-900 · Criticality 3/3
23Gap: 2 - 04
Marcus Lee
Servo Flow Wrapper HFW-2 · Criticality 3/3
12Gap: 2 - 05
Luis Ramos
Lug Chain Infeed LC-120 · Criticality 2/3
12Gap: 2
The same screens, running on your plant
Everything above is read-only sample data. In the Member Area these are working screens you can edit, evaluate against and export.
- 01
Create your workspace
Name your company, add facilities, departments and shifts. Five minutes.
- 02
Load your equipment and people
Add machines by hand or bulk-import your roster. Or start from a complete sample company and swap in your own data.
- 03
Evaluate and see your own dashboard
Run Service Aptitude Tests, capture senior knowledge, and this dashboard fills with your numbers.
- Capability matrix — Member Area › Matrix
- Technician roster — Member Area › People
- Equipment portfolio — Member Area › Equipment
- Knowledge risk — Member Area › Knowledge
- Training plans — Member Area › Training
- Service Aptitude Tests — Member Area › Aptitude